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Predict Heat-Exchanger Fouling Before It Happens

We turn your temperature, flow and ΔP signals into clear alerts, root-cause insights and recommended actions. Reduce downtime, cut energy waste and extend asset life.

Fouling prediction 7–30 days in advance
Actual vs predicted fouling graphs
Reasons of fouling + recommended actions
Upload CSVs or connect your historian/DB; synthetic data when needed
Schedule a Sensor Audit See Features
Heat Exchanger Performance Dashboard

*Demo includes synthetic datasets for Shell-&-Tube, Plate, and Air-Cooled exchangers*

Engineered Features for Mechanical Teams

Our AI-powered platform delivers actionable insights to optimize your heat exchanger performance

Prediction

7–30 day fouling alerts

Time-to-fouling and severity bands with traffic-light health states.

Root Cause

Why fouling will occur

Scaling, biofouling, corrosion indicators with confidence scores.

Actions

Prescriptive maintenance

Clean-in-place timing, flow/temperature set-points, or load redistribution.

Data

CSV upload & DB import

Works with historians (PI, Influx, SQL). Uses synthetic data when history is limited.

Models

Auto-select best model

Chooses the best ML model per exchanger type using historical performance.

Security

Secure by design

Role-based access, encrypted at rest & in transit, on-prem or private cloud.

How It Works

Our four-step process delivers actionable insights to optimize your heat exchanger performance

1

Sense

Collect live data; or start with our synthetic datasets to validate quickly.

2

Ingest

Upload CSVs or connect historians/databases with one-click import.

3

Learn

Our engine compares candidates and picks what predicts best for your unit.

4

Act

Maintenance windows, cleaning type, and parameter tweaks to avoid shutdowns.

Business Impact

Our customers typically achieve significant ROI in under 6 months

Reduce downtime by up to 40%
Save 15–20% in energy costs
Payback typically < 6 months

POC Options

Budget (Ultrasonic)
Hardware + Integration + AI/Dashboard
Premium (Coriolis)
Higher-accuracy flow instrumentation
ROI Example

Simple Pricing

Our phased approach ensures success at every step of your implementation

Phase 1
POC – 4 weeks
  • Sensor audit & data plan
  • Synthetic dataset validation
  • Baseline dashboard
Phase 2
Pilot – 8 weeks
  • Live data integration
  • Model tuning & alerts
  • Operator training
Phase 3
Deployment
  • Scaling to multiple HX
  • Custom dashboards
  • Support & SLA

Request a Demo

Tell us about your heat exchanger and data availability. We'll propose the fastest POC path.

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